More reliability and efficiency in automotive industry
Driven by electrification and intelligence, carmakers are embracing larger components, such as integrated die-cast aluminum and large dashboard touchscreens, under stricter safety standards with increasingly complex materials like carbon fiber. The automotive production lines, consequently, have always been confronting unprecedented challenges.
INDUSTRY
PAIN POINTS
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Tight production line takt time
01Assembly takt times for EV batteries and electric drive systems have been compressed to near-second levels.
Why usMillisecond trigger and feedback without stopping the line.
Based on Mega Phase hardware computational imaging technology (HWCI) and pixel-level parallel computing.
Computational offloading
The built-in FPGA architecture independently computes and outputs crisp images, so the production lines are operated at top speed. -
Indistinguishable, Latent Defects
02There are a lot of challenging parts to inspect, such as reflective paint, shiny metal parts, transparent light strips, and more.
Why us3D Surface Reconstruction:
Our self-developed optical designs and algorithms fundamentally isolate reflection properties to resist interference, restoring true 3D topography and texture features.
Micron-Level Precision:
Up to 20MP high-resolution CMOS accurately captures even the slightest scratches on lithium battery cases, subtle deformed sealing rings, or micron gaps in connectors.
Robust HDR Adaptation:
Single-frame high dynamic range fusion technology ensures precise defect capture even under the complex, fluctuating lighting conditions of the factory floor. -
Constrained space requires smarter integration
03Production lines in the automotive industry feature high-density layouts where every inch of floor space is a premium asset.
Why usAll-in-one design:
As the camera unifies lighting control and computes by itself based on HWCI, external cabling can be minimized. This slashes additional hardware procurement costs.
Rapid scalability:
User-friendly deployment logic allows for seamless replication across multiple lines. This significantly accelerates the SOP (Start of Production) ramp-up phase for new vehicle models.
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CHALLENGES
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CHALLENGES
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Clear vision starts hereSizector® 3D Camera
Ultra-fast 0.14s/frame processing: Keeps pace with high-speed automation takt times.
50% increase in point cloud coverage. Multi-projection technology helps eliminate blind spots from complex geometries (e.g., gearboxes).
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More than 2D, better judgementHybrid Data Camera
Extreme speed: 0.5s/pc, 0.03s inspection interval.
Concurrent 20+ algorithm models output: Completes AI classification, defect positioning, and dimensional verification in one go for multiplied efficiency.