PRECISION VISION: ELEVATING LITHIUM BATTERY QUALITY
As lithium-ion battery production scales to unprecedented levels, the demand for "Zero-Defect" inspection has become the industry standard. From cells and modules to final packaging, Mega Phase delivers the vision power needed to eliminate every potential hazard on the production line.
INDUSTRY
PAIN POINTS
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Production capacity at the limit
01On ultra-fast production flow of battery cells, the extremely short workpiece dwell time has pushed inspection cycle times to the millisecond level.
Why usMillisecond trigger and feedback just within the momentary pause
Based on Mega Phase hardware computational imaging technology (HWCI) and pixel-level parallel computingComputing by built-in FPGA architecture
Our camera independently computes and outputs precision data, taking the burden off industrial PCs and slashing IT maintenance costs. -
Poor imaging on complex materials
02Precise imaging is often hindered by the coexistence of diverse textures, such as highly reflective aluminum housings, translucent blue films, and PET insulation layers.
Why usPhotometric stereo mode
Reliably detect defects down to 20 μm. The surface normal is calculated with changing illumination from multi-spectral segmented lighting.Micron-level precision
Up to 20MP high-resolution CMOS accurately captures even the slightest deformations in explosion-proof valves, weld pores, and micron step height of sealing nails on lithium battery cases. -
Burden of rapid expansion
03In the fast-scaling Li-ion industry, replicating lines across multiple bases is often hindered by lengthy peripheral debugging, which severely delays the Start of Production (SOP).
Why usAll-in-one design
As the camera unifies lighting control and computes by itself based on HWCI, external cabling and other hardware can be left out to make the best use of every inch of floor space.
Strong scalability
Standardized deployment logic enables one-click parameter cloning from the reference line to new sites, significantly shortening the SOP ramp-up phase.
LET MEGA PHASE
SOLVE YOUR
CHALLENGES
LET MEGA PHASE
SOLVE YOUR
CHALLENGES
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For precision measurementSizector® 3D Camera
Ultra-fast 0.14s/frame processing: Compressing station occupancy, the best-fit camera excels in inspection of the welded battery top cover.
50% increase in point cloud coverage: Multi-projection technology helps eliminate blind spots complex structures like pols and busbars.
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2.5D surface inspectionHybrid Data Camera
Extreme efficiency: 0.5s/pc, 0.03s inspection interval, ideal for 6-sided cell cosmetic inspection
Computing ready for AI: A single capture supports 20+ parallel algorithm models, simultaneously completing blue film scratch classification, tab localization, and dimensional verification.