• Products

    Accurately quantifies part geometry and dimensions, enabling micron-level tolerance control.

    Rapidly detects tiny defects, ensuring cosmetic and functional quality.

    SX Series

    The multi-projection technology achieves shadow-free 3D measurement.

    SXseries.png
    M Series

    Best efficiency for consumer electronics.

    Mseries.png
    S162 Series

    The go-to choice for high-precision tasks of medium FOV.

    S162series.png
    S028 Series

    Engineered for speed, delivering 20.3 FPS for high-throughput measurement.

    028series.png
    DM Series

    Revolutionize defect detection for highly reflective, transparent, translucent parts.

    DM01.png
    DS Series

    Excel at identify surface anomalies on rough, scattering, textured, diffuse surfaces

    DS.png
    DH Series

    Two optical modes, versatile inspections for more materials.

    DH.png
  • Industries
    Semiconductor

    Discover how we use industrial cameras to create a stable and reliable visual inspection with minimal manual tuning.

    半导体.jpg
    Consumer Electronics

    Find out here how fast you can get reliable images of the most challenging materials even in a compact space.

    a2_img09.jpg
    Lithium Battery

    From cells and modules to final packaging, Mega Phase delivers outstanding vision power to eliminate every potential hazard on the production line.

    a2_img11.jpg
    Automotive

    Electrification and intelligence make more intricate and larger components under stricter standards. Our cameras get your automated QC coverd.

    a2_img12.jpg
  • Resources
    Case Studies

    See how our cameras drive superior system integration.

    Case Studies.jpg
    Blogs

    Stay updated with the latest industry trends, technical insights, and expert perspectives.

    Blog.jpg
    Videos

    Experience Mega Phase in action through highlights, demos, and technical deep-dives.

    Videos.jpg
    Downloads

    Access essential and latest technical resources here.

    Download.jpg
    FAQ

    Have questions? Get instant answers to the most frequently asked topics.

    FAQ.jpg
  • About Us
    About Mega Phase

    Founded in 2014, Mega Phase Technology develops and manufactures industrial 2.5D and 3D cameras designed exclusively for high-precision measurement and inspection at higher speed.

    About Mega Phase.jpg
    News

    Stay updated with Mega Phase's latest product launches, industry event highlights, and technological breakthroughs.

    News.jpg
    Career

    Join our team to innovate cutting-edge 3D vision solutions that redefine precision inspection in advanced manufacturing.

    Career.jpg
c1_banpc02.jpg c1_banph02.jpg

LITHIUM BATTERY

PRECISION VISION: ELEVATING LITHIUM BATTERY QUALITY

As lithium-ion battery production scales to unprecedented levels, the demand for "Zero-Defect" inspection has become the industry standard. From cells and modules to final packaging, Mega Phase delivers the vision power needed to eliminate every potential hazard on the production line. 

INDUSTRY
PAIN POINTS

  • Production capacity at the limit

    01

    On ultra-fast production flow of battery cells, the extremely short workpiece dwell time has pushed inspection cycle times to the millisecond level.

    Why us

    Millisecond trigger and feedback just within the momentary pause
    Based on Mega Phase hardware computational imaging technology (HWCI) and pixel-level parallel computing


    Computing by built-in FPGA architecture
    Our camera independently computes and outputs precision data, taking the burden off industrial PCs and slashing IT maintenance costs.

  • Poor imaging on complex materials

    02

    Precise imaging is often hindered by the coexistence of diverse textures, such as highly reflective aluminum housings, translucent blue films, and PET insulation layers.

    Why us

    Photometric stereo mode
    Reliably detect defects down to 20 μm. The surface normal is calculated with changing illumination from multi-spectral segmented lighting. 


    Micron-level precision 
    Up to 20MP high-resolution CMOS accurately captures even the slightest deformations in explosion-proof valves, weld pores, and micron step height of sealing nails on lithium battery cases.

  • Burden of rapid expansion

    03

    In the fast-scaling Li-ion industry, replicating lines across multiple bases is often hindered by lengthy peripheral debugging, which severely delays the Start of Production (SOP).

    Why us

    All-in-one design
    As the camera unifies lighting control and computes by itself based on HWCI, external cabling and other hardware can be left out to make the best use of every inch of floor space.

     
    Strong scalability
    Standardized deployment logic enables one-click parameter cloning from the reference line to new sites, significantly shortening the SOP ramp-up phase.

  • Sizector® 3D Camera
  • Hybrid Data Camera
  • a1_img03.png
  • a1_img04.png
  • a1_img03.png
    For precision measurement

    Sizector® 3D Camera

    • Ultra-fast 0.14s/frame processing: Compressing station occupancy, the best-fit camera excels in inspection of the welded battery top cover.

    • 50% increase in point cloud coverage: Multi-projection technology helps eliminate blind spots complex structures like pols and busbars. 

  • a1_img04.png
    2.5D surface inspection

    Hybrid Data Camera

    • Extreme efficiency: 0.5s/pc, 0.03s inspection interval, ideal for 6-sided cell cosmetic inspection

    • Computing ready for AI: A single capture supports 20+ parallel algorithm models, simultaneously completing blue film scratch classification, tab localization, and dimensional verification. 

REAL-WORLD APPLICATION CASE